Research

Material Sciences

Title :

Indigenous development of online process monitoring of laser surface hardening, cladding and additive manufacturing and studies on dynamic mechanical behavior of manufactured parts

Area of research :

Engineering Sciences, Material Sciences

Focus area :

Additive Manufacturing Processes, Net Shape Manufacturing with Engineered Properties, Surface Modification and Finishing Processes

Principal Investigator :

Prof. Ashish Kumar Nath, Professor, Department of Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur

Contact info :

Details

Executive Summary :

Repeatability and reproducibility of mechanical and metallurgical properties in laser surface hardening, cladding and additive manufacturing (LAM) process is a major issue; because each layer undergoes different thermal cycles. These properties are governed by the mode of solidification and the resulting microstructures which, in turn depends on the cooling rate and temperature gradient. Therefore, online thermal monitoring with feedback control to address this issue, optimum strategy for LAM, and refurbishing engineering parts with different hardfacing materials including functionally graded deposition will be developed. Control of microstructure in functionally graded deposition will be attempted by laser hybrid cold spray process. For large surface area coverage in laser processing of engineering parts with high throughput laser beam shaping will be augmented. Little explored mechanical behaviour of selective laser sintered components under dynamic loading will be investigated. Process modeling of microstructure and mechanical properties also will be done for industrial implementation.

Co-PI:

Prof. Subharnshu Roy, Professor, Department of Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. Sudipto Ghosh, Professor, Metallurgical & Materials Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. Asimava Roy Choudhury, Professor, Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. C S Kumar, Professor, Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. Partha Saha, Professor, Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. Vikranth Racherla, Associate Professor, Mechanical Engineering, Indian Institute of Technology (IIT), Kharagpur, Prof. J. Datta Majumdar, Professor, Metallurgical & Materials Engineering, Indian Institute of Technology (IIT), Kharagpur, Dr S M Shariff, Scientist E, ARCI, Hyderabad, Mr. Prakash Kattire, Kalyani Centre for Technology & Innovation (BFL), Pune

Total Budget (INR):

3,96,00,000

Organizations involved